Replacement for the Cupped Floor Ends Up ... Cupping

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What Happened

After a plumbing leak in September, the existing wood floor cupped and was replaced the following February. The replacement flooring covered rooms throughout the first level. By early summer, the homeowners noticed the replacement flooring, a 5-inch-wide solid oak product, had begun cupping.

The Inspection

When I arrived more than a year after the cupping was first noted, the cupping was noticeable from a standing position throughout the installation. In all rooms the flooring varied from slightly cupped to mostly flat. Six of 11 sampled areas showed average cupping of more than 0.01 inch.

Moisture readings of the flooring with a pin meter showed an average of 7.75% MC at the surface and 8.25% MC near the board center, while the plywood subfloor measured 14.5–17.5% MC. Moisture readings of the joists and subflooring in the crawl space were 16.5–17.5% MC. The home's interior measured from 50–52% RH and 73–75 degrees Fahrenheit; the crawl space was at 75 degrees Fahrenheit but a RH of 74%.

Differential moisture readings of as much as 8% MC through the flooring to the subflooring showed a site-related condition affecting the flooring from below and causing the cupping. The long-term cupping without significant change was related to the overall flooring environmental moisture condition. Because there was not excessive moisture in the flooring, this is generally considered a "permanent cupping condition" as long as the environmental conditions do not change significantly.

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